Heat Recovery Steam Generator (HRSG) Learning Center

Sizing the downcomer circuits


The downcomers which we will be dicussing on this page are those that are generally external to the heat transfer sections. The circulation for the HRSG is discussed in previous pages.

The downcomers which we are now concerned with would be those found on I-Frame evaporators, horizontal tube evaporators, O-Frame, A-Frame and D-Frame evaporators with external downcomers. This type downcomer is normally constructed of standard pipe and is connected to upper drum with the other end connected to the lower drum or header.

Minimum downcomer flow area should be based on the following:

Amin = 0.007996 * Wg * Voll * CR
Where,
Amin = Downcomer area, in
Wg = Gross water flow, lb/hr
Voll = Liquid specific volume, ft3
A = Circulation ratio of evaporator coil

The target velocity in an individual downcomer pipe should be less than 6 ft/sec. The minimum number of downcomer pipes per header is one. If the header is more than six feet and less than twelve feet in length, the preferred number of downcomers is two. For longer lengths, a similar number should be provided to prevent distribution problems in the header or manifold.

Disclaimer:

The formulas and correlations presented herein are all in the public domain and are to be used only as a learning tool. Note that any product, process, or technology in this document may be the subject of other intellectual property rights reserved by sponsors or contributors to this site. This publication is provided as is, without any warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of fitness for a particular purpose, or non-infringement.

The formulas, correlations, and methods presented herein should not be considered as being recommended by or used by the sponsors of this site. The purpose of this site is educational and the methods may or may not be suitable for actual design of equipment. Only a fired heater design engineer is qualified to decide if a calculation or procedure is correct for an application.