Heat Recovery Steam Generator (HRSG) Learning Center

Sizing the riser circuits


The risers which we will be dicussing on this page are those that are generally external to the heat transfer sections. Since when the riser and the heat transfer are the same, the selection and sizing are based on the heat transfer requirement, i.e., the steam rate, and the circulation design. The circulation for the HRSG is discussed in previous pages.

The risers which we are now concerned with would be those found on I-Frame evaporators, horizontal tube evaporators, etc. This type riser is normally constructed of standard pipe and is connected to a header at the evaporator outlet with the other end connected to the steam drum.

Minimum riser flow area should be based on the following:

Amin = 0.0401(Wg / (Volv+Voll(CR-1)(1500(Volv+Voll(CR-1))/CR)0.5)
Where,
Amin = Riser area, in
Wg = Gross water/steam flow, lb/hr
Volv = Vapor specific volume, ft3
Voll = Liquid specific volume, ft3
A = Circulation ratio of evaporator coil

The target velocity in an individual riser pipe should be less than 12 ft/sec. The minimum number of riser pipes per header should be two. If the header is more than six feet and less than twelve feet in length, the preferred number of risers is three. For longer lengths, a similar number should be provided to prevent distribution problems in the header or manifold.

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The formulas and correlations presented herein are all in the public domain and are to be used only as a learning tool. Note that any product, process, or technology in this document may be the subject of other intellectual property rights reserved by sponsors or contributors to this site. This publication is provided as is, without any warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of fitness for a particular purpose, or non-infringement.

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