Fired Heater Learning Center

Correction To Overall Radiant Exchange Factor


To predict the radiant heat transfer correctly, it is important to have the best estimate of the various parameters. The overall exchange factor used in the previously discussed equations, was based on curves using the gas emissivity and the Aw/aAcp. These curves assumed a tube(black body) emissivity of 0.90. Years ago, this was a good approximation, and still is today for typical carbon steel tubes. Some high alloy tubes and tubes that have been coated may have emissivity properties which may vary dramatically from this 0.90 value. However, care should be taken in assuming that an emissivity value for a given material may be the same for that material when used in a furnace. But, it is probably true that many materials do have an emissivity less than 0.90 even in a furnace setting. The curves below were presented by W. E. Lobo, in a January 1974, Chemical Engineering Progress article as a means to correct for a value different than that used by Lobo & Evans in the original curves.

Exchange Factor Correction
Where,
R = (FPc=x/FPc=0.90)/(Pc=x/Pc=0.90)
And,
Ar = Total refractory area, ft2
aAcp = Equivalent cold plane area, ft2
F = Overall exchange factor
Pf = Emissivity of flame or gas envelope
Pc = Emissivity of tube surface
x = Value of the new emissivity

You should note that the curve here is based on Ar/aAcp, where the curve used in the above calculations to obtain the F factor was based on Aw/aAcp.

Where,
Aw = Ar - aAcp
Aw = Effective refractory area, ft2
Emissivity Of Tube, Pc:
Emissivity of Gas, Pf:
Ar/aAcp:
F factor from previous calculations:
R ratio from curves:
F corrected to new tube emissivity:

Disclaimer:

The formulas and correlations presented herein are all in the public domain and are to be used only as a learning tool. Note that any product, process, or technology in this document may be the subject of other intellectual property rights reserved by sponsors or contributors to this site. This publication is provided as is, without any warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of fitness for a particular purpose, or non-infringement.

The formulas, correlations, and methods presented herein should not be considered as being recommended by or used by the sponsors of this site. The purpose of this site is educational and the methods may or may not be suitable for actual design of equipment. Only a fired heater design engineer is qualified to decide if a calculation or procedure is correct for an application.